Hi Lynn89,
Welcome and hello

I know how hard it is to set boundaries with a troubled child, and imagine that telling D21 she had to leave was really, really hard for you and your husband. Do you know her where she is currently living? Is she in touch with her bio mom?
This might be a good cooling off period, and like you say, a chance to get the family into therapy and learn specific skills for communicating (and setting boundaries) with a BPD loved one. I have found the skills are not intuitive and need to be learned, and require lots of practice.
About contacting her T, is this something your H is on board with? I have debated this same question on this same board

and believe it is a good thing to voice your concerns with the understanding that this is not to defend yourself but to act out of love and caring. My SO's D20 is diagnosed bipolar with psychotic depression and I am certain she is BPD. During her most recent suicidal ideation, I felt it would help her T if SO and I describe the full range of behaviors. Right when I was getting ready to do that, D20 changed her T and I lost my momentum. I still think it would help, I just haven't managed to follow through.
When D20 came to live with us, my T said that our inability to have strong boundaries was highly detrimental to D20s well-being. I had never thought of it that way. I always thought of the boundaries as something for me, but they are also essential for D20 because she has none for herself and is impulsive, a scary existence that can make her feel very out of control.
Maybe something you could say to your H is, "I want a whole family too, and I feel we can get there. We have a lot of experts helping us and right now we have an opportunity to learn some skills and prepare for the time when D21 is back in our lives. Let's focus on figuring out how to communicate with her in a skillful way."
He may just need to know that you're working toward this, instead of hearing no, which can create a feeling of despair and lead to grief.
It takes a lot of strength to not be emotionally injured by a BPD relationship. It sounds like your family has been injured these past years. Now is the time to rebuild that strength and learn how to hold steady when things get difficult, with clear boundaries and good communication skills.
That's where we can help

BPD loved ones are on a painful, exhausting emotional roller coaster that is so hard for them to control. Our job is to make sure we stay firmly planted on the ground and not get on the coaster with them, and that takes some skill.